This Original Factory Manual Includes Detailed Serivce Repair Information for the Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks. It contains guidance on repair, operation and diagnostics, special instructions for repair and maintenance, instructions for installation and adjustment, assembly and disassembly instructions, step by step instructions, technical specifications, illustrations, detailed schematics and diagrams, troubleshoot and any additional information for Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks.
Models & Serial Numbers:
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GC35K AT87-00001-up
GC35K AT87A-00001-10230
GC35K AT87A-10231-20230
GC35K AT87A-20231-up
GC40K AT87-00001-up
GC40K AT87A-00001-10230
GC40K AT87A-10231-20230
GC40K AT87A-20231-up
GC40K STR AT87-00001-up
GC40K STR AT87A-00001-10230
GC40K STR AT87A-10231-20230
GC40K STR AT87A-20231-up
GC45K SWB AT87-00001-up
GC45K SWB AT87A-00001-10230
GC45K SWB AT87A-10231-20230
GC45K SWB AT87A-20231-up
GC45K STR AT87A-20231-up
GC45K AT88-00001-up
GC45K AT88A-00001-10230
GC45K AT88A-10231-20230
GC55K AT88-00001-up
GC55K AT88A-00001-10230
GC55K AT88A-10231-20230
GC55K AT88A-20231-up
GC55K STR AT88-00001-up
GC55K STR AT88A-00001-10230
GC55K STR AT88A-10231-20230
GC55K STR AT88A-20231-up
GC60K AT89-00001-up
GC60K AT89A-00001-10230
GC60K AT89A-10231-20230
GC60K AT89A-20231-up
GC70K AT89-00001-up
GC70K AT89A-00001-10230
GC70K AT89A-10231-20230
GC70K AT89A-20231-up
GC70K STR AT89-00001-up
GC70K STR AT89A-00001-10230
GC70K STR AT89A-10231-20230
GC70K STR AT89A-20231-up
CONTENTS AS FOLLOWS:
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Chassis & Mast: GENERAL INFORMATION
Chassis & Mast: COOLING SYSTEM
Chassis & Mast: ELECTRICAL SYSTEM
Chassis & Mast: POWER TRAIN
Chassis & Mast: POWERSHIFT TRANSMISSION
Chassis & Mast: FRONT AXLE
Chassis & Mast: REAR AXLE
Chassis & Mast: BRAKE SYSTEM
Chassis & Mast: STEERING SYSTEM
Chassis & Mast: HYDRAULIC SYSTEM
Chassis & Mast: MASTS AND FORKS
Chassis & Mast: SERVICE DATA
Options Supplement:
REAR COMBINATION LAMP KIT
WARNING LAMP KIT
WORKING LAMP KIT
CREEP SPEED KIT
FOOT DIRECTIONAL CONTROL GROUP
ENGINE SHUTDOWN KIT (LPG models only)
ENCLOSED ALTERNATOR FIELD KIT
DISCONNECT SWITCH KIT
UL FUEL CAP KIT (Gasoline models only)
KEY KIT
BACK BUZZER KIT
DUAL ELEMENT AIR CLEANER
DUST AND FOUNDRY KIT
1. Precleaner Kit
2. Gear Pump Seal Kit
3. Magnetic Plug Kit
4. Dust-Proof Breather Kit
BACK MIRROR KIT
GM 4.3L (G6) Fuel System Supplement:
General
Maintenance
LPG Fuel System Operation .
Gasoline Fuel System Operation
LPG Fuel System Diagnostics
Gasoline Fuel System Diagnostics
Symptom Diagnosis
Schematics
Diagnostic Trouble Codes
Fuel System
Gasoline Repair Instructions
GM 4.3L, G6 Gasoline Engine Service Manual:
Forward
How to Read This Manual
Precautions
Determining When to Overhaul the Engine
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Sealers, Adhesives, and Lubricants
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Gasoline Carburetor
Electrical Throttle and Governor Control System
GM 4.3L, G6 Engine ECU Error Code Description
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System – Gasoline
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System – LP
Special Tools and Equipment
GM 4.3L, G6 Engine LPG Fuel System Supplement:
1 — GENERAL INFORMATION
2 — MAINTENANCE
3 — LPG FUEL SYSTEM
4 — LPG SYSTEM DIAGNOSIS
5 — LPG SYMPTOM DIAGNOSTICS
6 — DIAGNOSTIC SCAN TOOL
7 — ENGINE WIRING SCHEMATIC
8 — ENGINE WIRE HARNESS REPAIR
9 — DIAGNOSTIC TROUBLE CODES (DTCs)
10 — SERVICING THE FUEL SYSTEM
11 — LPG PARTS DIAGRAM
12 — APPENDIX
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Model Specification: Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks
Language: English
File Format: PDF
Requirements: Adobe PDF Reader & WinZip
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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Original Factory Caterpillar Cat GC35K, GC40K, GC40K STR, GC45K SWB, GC45K, GC45K STR, GC55K, GC55K STR, GC60K, GC70K, GC70K STR Lift Trucks Manual is a Complete Informational Book. It will give you everything you need to do the job. Save time and money by DO-IT-YOURSELF!
This manual comes in PDF format. It is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation. It can be viewed and zoomed on any computer, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
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