This Original Factory Manual Includes Detailed Serivce Repair Information for the Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks. It contains guidance on repair, operation and diagnostics, special instructions for repair and maintenance, instructions for installation and adjustment, assembly and disassembly instructions, step by step instructions, technical specifications, illustrations, detailed schematics and diagrams, troubleshoot and any additional information for Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks.
CONTENTS AS FOLLOWS:
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INTRODUCTION
HOW TO USE THIS MANUAL
SUBJECT / PICTORIAL INDEX
SAFETY INFORMATION
Driver’s Daily Checklist
PM Report Form
PM – PLANNED MAINTENANCE PROGRAM
Visual Inspection
Operational Checks / Test Drive
Air Cleaning
Critical Fastener Torque Checks
Chassis Components Maintenance / Inspection
Lubrication, Filters & Fluid Level Checks
Electrical Tests
01-01 PLANNED MAINTENANCE SCHEDULE
01-02 PLANNED MAINTENANCE AND LUBRICATION CHARTS
12-01 BATTERY REMOVAL
12-02 BATTERY MAINTENANCE
13-01 LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT
13-02 SERVICE BRAKE MICROSWITCH ADJUSTMENT
13-03 PARKING BRAKE MICROSWITCH ADJUSTMENT
13-06 ACCELERATOR CONTROL
14-01 ELECTRICAL SYSTEM
16-01 ELECTRICAL MOTOR MAINTENANCE
16-02 DRIVE MOTOR BRUSH REPLACEMENT
16-04 STEER MOTOR BRUSH REPLACEMENT
16-22R STEER PUMP AND MOTOR ASSEMBLY REMOVAL
16-22 STEER PUMP MOTOR OVERHAUL
16-23R DRIVE MOTOR REMOVAL
16-23 DRIVE MOTOR OVERHAUL
16-24R LIFT PUMP AND MOTOR ASSEMBLY REMOVAL
16-24 LIFT PUMP MOTOR OVERHAUL
17-04 STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT
19-01 CONTROL PANEL
19-02 EV-100M SEQUENCE OF OPERATION AND TROUBLESHOOTING
19 SUPPLEMENT
20-01 DRIVE AXLE MAINTENANCE
20-10R DRIVE AXLE REMOVAL
20-10 DRIVE UNIT OVERHAUL
22-01 PNEUMATIC TIRE AND WHEEL MAINTENANCE
23 BRAKE SYSTEM (CARLISLE BRAKE)
23-03 BRAKE BLEEDING PROCEDURE
23-04 PARKING BRAKE ADJUSTMENT
23-17R SERVICE BRAKE CALIPER ASSEMBLY REMOVAL
23-17 SERVICE AND PARKING BRAKE, BRAKE CALIPER ASSEMBLY OVERHAUL
23-18R BRAKE MASTER CYLINDER REMOVAL
23-18 MASTER CYLINDER OVERHAUL
25-05 PYLON RELEASE LEVER ADJUSTMENT
25-10R POWER STEERING CONTROL UNIT REMOVAL
25-10 STEERING GEAR
26-01 STEER AXLE TRUNNION BEARINGS CHECK AND ADJUSTMENT
26-02 STEER WHEEL BEARING MAINTENANCE
26-03 POWER STEERING SYSTEM RELIEF PRESSURE CHECK
26-04 STEER CYLINDER LINKAGE CHECK AND ADJUSTMENT
26-08 STEER AXLE, STEERING LINKAGE, AND STEER AXLE TRUNNION OVERHAUL
26-09R STEERING CYLINDER REMOVAL
26-09 POWER STEERING CYLINDER OVERHAUL
26-14R POWER STEERING PUMP REMOVAL
26-14 POWER STEERING PUMP OVERHAUL
29-01 HYDRAULIC SYSTEM FLUID AND FILTER CHANGE
29-10R LIFT PUMP REMOVAL
29-10 LIFT PUMP OVERHAUL
30-01 HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
30-09R MAIN HYDRAULIC VALVE REMOVAL
30-09 MAIN HYDRAULIC VALVE OVERHAUL
31-01 HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
32-01 TILT CYLINDER ADJUSTMENT
32-02 TILT CYLINDER DRIFT TEST
32-11R TILT CYLINDER REMOVAL
32-11 TILT CYLINDER OVERHAUL
34-01 UPRIGHT LIFT CHAIN CHECK AND ADJUSTMENT PROCEDURE
34-03 UPRIGHT DOWNDRIFT TEST
34-04 FORK MAINTENANCE
34-07 LIFT CHAIN MAINTENANCE
34-09R UPRIGHT REMOVAL
38-01 COUNTERWEIGHT REMOVAL
38-02 FRONT BATTERY PLATE ADJUSTMENT
38-03 MACHINE JACKING AND BLOCKING
39-01 OVERHEAD GUARD REMOVAL
39-02 HOOD REMOVAL
40-01 TRUCK DATA PLATES AND DECALS
40-02 SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM
40-03 FIRE EXTINGUISHER RECOMMENDATIONS
40-04 LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS
40-05 TRUCK DATA AND SPECIFICATIONS
40-17 MEASURING VOLTAGES WITH THE VOLT-OHM METER ( V-O-M )
40-18 MEASURING RESISTANCE WITH THE VOLT-OHM METER ( V-O-M )
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Model Specification: Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks
Total Pages: 687
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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Original Factory Clark TM12, TM15S, TM15, TM17, TM20, TM22, TM25 36VOLT EV-100 Supplement Forklift Trucks Manual is a Complete Informational Book. It will give you everything you need to do the job. Save time and money by DO-IT-YOURSELF!
This manual comes in PDF format. It is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation. It can be viewed and zoomed on any computer, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
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